How to make a TPU cable?

TPU cable is an important wiring material used to transmit power or signals and is widely used in various fields. This article will introduce the general TPU cable production process.

Step 1: Raw material preparation

  1. Choose the appropriate conductor material, common copper, aluminum, and other necessary components as required.
  2. Prepare insulated materials, such as polyethylene and polyvinyl chloride.
  3. Obtain TPU raw material for the jacket extrusion.

Step 2: Conductor fabrication

  1. The selected metal raw materials are processed and drawn to obtain the required diameter and length.
  2. Clean the conductor to remove surface dirt and oxides.

Step 3: Insulation layer manufacturing

  1. Heat the insulating layer material through the extruder and press it around the conductor to form a uniform and sealed protective layer.
  2. Ensure that the insulation layer has a high enough pressure resistance and meets the relevant standards.

Step 4: Jacket manufacturing

  1. Use an extruder to wrap the TPU plastics upon the insulated cores.
  2. According to needs, add additional marking with special performance requirements such as fire prevention and weather resistance to the cable surface.

Step 5: Testing and quality control

  1. Carry out necessary tests on the produced TPU cable, including its resistance and voltage resistance test.
  2. Carry out quality control procedures to ensure the produced TPU cable comply with the industrial standards.

Why choose TPU cable for coiling spiral cable?

There are remarkable advantages of choosing TPU cable for coiling spiral cable, which make it a popular choice among professionals and businesses alike. Let’s take a closer look at some of these advantages:

1. Flexibility and Durability

One of the main advantages of TPU spiral cable is its excellent flexibility. It can be elongated and retracted multiple times without losing its original shape or functionality. This flexibility allows for easy cable management and reduces the risk of cable tangling and damage. Additionally, TPU spiral cables are highly resistant to abrasion, oil, and chemicals, ensuring their longevity and reliability even in harsh environments.

2. Tangle-Free Design

Have you ever experienced the frustration of untangling cables? With TPU spiral cables, this problem becomes a thing of the past. The spiral design of the cable allows it to expand and retract effortlessly, eliminating tangles and knots. This feature makes TPU spiral cables particularly suitable for applications where cable organization is crucial.

3. Excellent Signal Transmission

Another standout feature of TPU spiral cable is its ability to provide excellent signal transmission. Whether you are using TPU spiral cable for data transfer or power transmission, you can expect minimal signal loss and interference. This ensures reliable connectivity and optimal performance, making TPU spiral cables an ideal choice for demanding applications.

4. Wide Range of Applications

TPU spiral cables are versatile and can be used in a wide range of applications. From automotive and medical devices to gaming peripherals and audio equipment, TPU spiral cables offer a reliable solution for various industries. Their durability and flexibility make them suitable for both indoor and outdoor use, further expanding their versatility.